Rimara Steel Coil Coating Line Tallon Associates, 477 Chester Road, Manchester, M16 9HF
Reference: 20-R05
Location: Dudley, West Midlands
(2008 / 2009) Rimara ‘Organic’ steel coil coating line
Year of manufacture: 2008/2009 - with upgrades in 2015
Overall line length: circa 70m x 5m width
Steel processing thickness: 0.2mm – 1.2mm
Running speed: 22 m / minute
comprising
Single mandrel un-coiler (1); load capacity: 10,000kg
Entry coil car 1; load capacity: 10,000kg
Single mandrel un-coiler (2); load capacity: 10,000kg
Entry coil car 2; load capacity: 10,000kg
Pinch roll assembly 1; roll face: 1,800mm
Top & bottom carry tables (entry end peeler)
Entry control station / desk
Pinch roll assembly 2; roll face: 1,800mm
Entry shear assembly; max strip width: 1,500mm
Entry stitcher assembly; strip width: 1,500mm
Hydraulic pack 1
Bridle assembly; twin roll with snubber and pinch
Entry accumulator tower; 7 roll
Entry roll
Three stage stainless steel heated cleaning & wash with 4 – squeegee rolls, associated tanks & process facility including heat exchangers
Etching roll assembly 1
Etching roll assembly 2
Air knife bank 1 (heated)
Air knife bank 2 (non-heated)
Steering unit assembly 1 (pit mount) with EMG (Germany) equipment
Hydraulic pack 2
Coater desk
Thermal electrical panel
Coating station with top pick up roll & top applicator
bottom pick up roll & bottom applicator
Three stage gas fired drying oven with RHF fan equipment, ACE model VJ 3525 burners and Prev Ex combustion monitoring
Embossing roll assembly with cooling; width: 1,800mm
Cold water quench station; 500L tank capacity
Squeegee roll assembly
Steering unit 2 assembly with EMG (Germany) equipment
Air knife bank (non-heated)
EMG (Germany) steering monitor
Bridle assembly 2
Exit accumulator tower; strip width: 800 – 1,500mm
Bridle assembly 3 with snubber
Exit shear; max strip: 1,500mm
Inspection table and exit pinch
Exit desk
Single mandrel re-coil; load capacity: 10,000kg
Exit coil car with hydraulics; load capacity: 10,000kg
Oxidisation system / chamber
Max exhaust fume volume: 12161M3 / HR
with heat recycling and extraction to atmosphere
All services inc: compressed air & extraction, control systems (Siemens based) & operating software, full line manuals & full CE certification
Overall line length: circa 70m x 5m width
Steel processing thickness: 0.2mm – 1.2mm
Running speed: 22 m / minute
Line upgrades 2015
Mezzanine platform with stairwell supporting:
SAS Thermal prime coater
SAS Thermal prime oven (7m long gas), Siemens Simatic Touch control
access staging over water quench
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