Reference: 20-R05

Location: Dudley, West Midlands

(2008 / 2009) Rimara ‘Organic’ steel coil coating line

Year of manufacture: 2008/2009 - with upgrades in 2015

Overall line length: circa 70m x 5m width

Steel processing thickness: 0.2mm – 1.2mm

Running speed: 22 m / minute

comprising

Single mandrel un-coiler (1); load capacity: 10,000kg

Entry coil car 1; load capacity: 10,000kg

Single mandrel un-coiler (2); load capacity: 10,000kg

Entry coil car 2; load capacity: 10,000kg

Pinch roll assembly 1; roll face: 1,800mm

Top & bottom carry tables (entry end peeler)

Entry control station / desk

Pinch roll assembly 2; roll face: 1,800mm

Entry shear assembly; max strip width: 1,500mm

Entry stitcher assembly; strip width: 1,500mm

Hydraulic pack 1

Bridle assembly; twin roll with snubber and pinch

Entry accumulator tower; 7 roll

Entry roll

Three stage stainless steel heated cleaning & wash with 4 – squeegee rolls, associated tanks & process facility including heat exchangers

Etching roll assembly 1

Etching roll assembly 2

Air knife bank 1 (heated)

Air knife bank 2 (non-heated)

Steering unit assembly 1 (pit mount) with EMG (Germany) equipment

Hydraulic pack 2

Coater desk

Thermal electrical panel

Coating station with top pick up roll & top applicator

bottom pick up roll & bottom applicator

Three stage gas fired drying oven with RHF fan equipment, ACE model VJ 3525 burners and Prev Ex combustion monitoring

Embossing roll assembly with cooling; width: 1,800mm

Cold water quench station; 500L tank capacity

Squeegee roll assembly

Steering unit 2 assembly with EMG (Germany) equipment

Air knife bank (non-heated)

EMG (Germany) steering monitor

Bridle assembly 2

Exit accumulator tower; strip width: 800 – 1,500mm

Bridle assembly 3 with snubber

Exit shear; max strip: 1,500mm

Inspection table and exit pinch

Exit desk

Single mandrel re-coil; load capacity: 10,000kg

Exit coil car with hydraulics; load capacity: 10,000kg

Oxidisation system / chamber

Max exhaust fume volume: 12161M3 / HR

with heat recycling and extraction to atmosphere

All services inc: compressed air & extraction, control systems (Siemens based) & operating software, full line manuals & full CE certification

Overall line length: circa 70m x 5m width

Steel processing thickness: 0.2mm – 1.2mm

Running speed: 22 m / minute

Line upgrades 2015

Mezzanine platform with stairwell supporting:

SAS Thermal prime coater

SAS Thermal prime oven (7m long gas), Siemens Simatic Touch control

access staging over water quench